Guide to Smoothing Cast Iron
Get Your Cast Iron in Great Shape

If your cast iron feels rough or food keeps sticking, a little work on the cooking surface and a fresh seasoning base can help. I use this process for new pre-seasoned cast iron, pieces I’ve cleaned rust from, and cookware that needs its seasoning rebuilt.
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Why smooth new cast iron?
Most new cast iron comes pre-seasoned so you can cook with it right away. Sometimes that factory seasoning leaves a rough texture that makes food stick. You only need to sand away the roughness. You do not need to remove every bit of the black seasoning.
When I’m building a seasoning base, I typically start with flaxseed oil. Once that base is established, I use olive, grapeseed, or avocado oil for everyday care.
Guide to Smoothing Cast Iron
Step 1: Wash and dry.
Preheat a conventional oven to 350°F. Rinse the cast iron with warm water, use a sponge to remove any debris, and dry it with a lint-free rag.
Step 2: Smooth the cooking surface.
Fit an electric hand sander with 80-grit sandpaper. Sand the inside bottom and at least halfway up the sides until the surface feels smooth. You may see some of the silver-colored iron beneath the original seasoning. Run your hand over the surface to check for rough spots.
You can sand by hand if you prefer, though it will take longer.
Step 3: Rinse again.
Rinse the cast iron well with warm water and wipe away excess moisture with a lint-free rag.
Step 4: Heat the cast iron.
Place it over a medium-high burner until the remaining moisture has evaporated and the cast iron is hot. Remove it from the heat.
Step 5: Apply a thin layer of oil.
Add a small dab of oil and rub a light, even layer over the inside bottom and sides. Let the cast iron cool slightly if it is hot enough to make the oil smoke as soon as you add it. Flaxseed, grapeseed, and avocado oils work well for building this base.
Use less oil than you think you need. Wipe away any excess. Too much oil is one of the most common seasoning mistakes.
Step 6: Bake and cool.
Place the cast iron in the oven for 45 minutes. Turn off the oven and let the cast iron cool completely.
Step 7: Build the seasoning.
Repeat steps 4 through 6 at least three more times. As the seasoning builds, exposed silver-colored areas may take on a golden color. With continued cooking, the cast iron will gradually turn black.
You can start cooking after completing these steps. You do not need to wait for the entire pan to turn black.
Tips for Keeping It Seasoned
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Cook with it often. Bacon and potatoes are two of my favorite things to make in newly restored cast iron. The fat and starch help build seasoning as you cook.
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Clean and oil it after each use. Everyday care does not require another 45-minute oven bake. Dry the cast iron over heat, then apply a very thin layer of oil as described in steps 4 and 5.
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Keep the oil layer light. Wipe off any excess before putting your cast iron away.
The more you use your cast iron, the better that seasoning will get.
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Kent Rollins is from a lost period in time and a dying state of mind, when life was simple and character was king.
Kent was born and raised along the banks of the Red River near Hollis, Oklahoma. Growing up, and throughout his adulthood, Kent helped his father manage cow/calf operations in the area, while also taking care of their own herd.
At the beginning of Kent's cooking career, he spent time with his uncle, guiding and feeding hunters deep in the Gila Wilderness of New Mexico. From there, he bought a chuck wagon in 1993, began cooking for ranches, and soon expanded into catering. Because of Kent's growing popularity and his preservation of a historic way of life, the governor of Oklahoma proclaimed Kent the Official Chuck Wagon of Oklahoma in 1996.
Kent has since made numerous television appearances, including the Food Network's highly rated shows, Throwdown! with Bobby Flay, where he beat Flay with his chicken fried steak, Chopped Grill Masters, Chopped Redemption and Cutthroat Kitchen champion. He also holds an undefeated record on NBC’s Food Fighters and was featured on CBS Sunday Morning.
Along with slinging hash, Kent has also become pretty good at slinging bull. Kent travels the country to western heritage festivals to tell his tales. Kent's talent has earned him the Best Cowboy Humorist and Storyteller of the Year by the Academy of Western Artists.
Kent's ability to not only cook but to transport folks to another time through vivid stories of cow camps and the cowboy life is yet another way that he is a truly unique character.
Kent and his wife, Shannon, continue to travel the country, feeding hungry folks and those intrigued by their distinct and historic way of life. However, more importantly, Kent carries on the legacy of cooking for cowboys on ranches during spring and fall gatherings, a rare tradition that few follow.
Follow Kent and Shannon on YouTube for their popular cooking show, Cowboy Kent Rollins, sharing outdoor cooking and cowboy history with over 4 million views per month.
Kent and Shannon released their first cookbook, A Taste of Cowboy, in April 2015. It became the #2 best-selling cookbook on Amazon and is listed in the "Top 100 Cookbooks To Own in a Lifetime."
In September 2025, Kent and Shannon launched their new series The Cast Iron Cowboy on The Outdoor Channel. Kent and Shannon hit the trail with their chuck wagon to cook for real working cowboys across America. Each episode blends open-fire cooking, cowboy storytelling, and breathtaking ranch scenery along with hearty meals.